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W.R. Chesnut Engineering, Inc.

W.R. Chesnut Engineering, Inc.
Process Comparisons Case Study | Results | Conclusion
W.R. Chesnut Engineering, Inc.
W.R. Chesnut Engineering, Inc.

GRAVURE vs. HIGH QUALITY TONE FLEXO - COST COMPARISON

Given: Comparison is based upon 16" wide press printing tone quality work with 18" circumference cylinders. The following cost estimates are used in the calculations:

Gravure
High Low
Cost of finished image on a gravure base excluding artwork  $550.00 $450.00
Cost of new aluminum sleeve type base if not re-using an existing base $175.00 $130.00
Additional costs for future runs* $    0.00 $    0.00
* At some point 500,000 to 1,500,000 impressions, gravure cylinders will need re-chroming at an approximate cost of $50.00.
 
Flexo
High Low
Cost of photopolymer flexo plate - tone quality 16” X 18 .52/sq.in.
$150.00
35/sq.in.
$100.00
Cost of back up plate $155.00 $100.00
Cost of sticky back foam mounting tape .20/sq.in.
$ 57.60
.15/sq.in.
$ 43.00
Off-line plate mounting: overhead cost of $40.00/hour @ 7 minutes per plate $  4.70 $  4.70
Other factors:
With tone quality flexo work it is common that plates will only be used once and will be re-made for successive runs.

W.R. Chesnut Engineering, Inc.

W.R. Chesnut Engineering, Inc.
W.R. Chesnut Engineering, Inc.
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